About the 8 applicable types of simultaneous gravel sealing you want to know

1 Common diseases of asphalt pavement
There are nine phenomena of early damage to asphalt pavement: rutting, cracks, and potholes. These diseases are the most common and serious, and are one of the common quality problems of highway projects.
1.1 Rutting
Rutting refers to the longitudinal strip grooves on the road surface along the wheel tracks, with a depth of more than 1.5cm. Rutting is a strip groove formed by the accumulation of permanent deformation of the road surface under the repeated action of vehicle load. Rutting reduces the smoothness of the road surface. When the rutting reaches a certain depth, due to the accumulation of water in the rutting, it is easy for cars to slide and cause traffic accidents. The main reasons for rutting are unreasonable design and serious overloading of vehicles.
1.2 Cracks
There are three main forms of cracks: longitudinal cracks, transverse cracks and mesh cracks. When cracks occur in asphalt pavement, water seepage occurs, which harms the surface layer and base layer.
1.3 Potholes
Potholes are common early diseases of asphalt pavement, which refer to the road surface being damaged into potholes with a depth of more than 2cm and an area of ??more than 0.04㎡. The main reason for the formation of potholes is that the oil used in vehicle repair or motor vehicles seeps into the road surface, polluting the asphalt mixture and causing it to loosen. The pits are gradually formed by driving and rolling.

Asphalt spreading truck is a kind of black ground construction machinery. It is an important equipment in the logistics construction of roads, municipal roads, airports and ports. This equipment is mainly used to spray different types of asphalt on the ground to meet the construction requirements of different levels of ground oil permeable layer, sticky layer, left and right permeable layer, fog permeable layer, etc.

Is the performance of Sinoroader’s fully automatic emulsified asphalt production equipment stable and unstable? To be honest, whether the performance of a product is stable or not can only be known through practice, right?
Chairman Mao, the great leader of China, once said, “Without practice, there is no right to speak.” Yes, people who have never used it naturally have no right to speak. Now the editor will talk about the fully automatic emulsified asphalt production equipment that I am using!

Classification analysis of emulsion bitumen equipment is used to heat-melt bitumen. According to the actual cutting effect of mechanical equipment, it is loosened into a solution with demulsifier in the form of tiny droplets to form oil-in-water asphalt. Industrial equipment for lotions. Emulsion bitumen equipment can be divided into three types: portable, transportable and mobile according to the equipment, layout and maneuverability of the equipment.

Asphalt mixing plant is one of the main equipment for producing asphalt concrete. It can mix asphalt, gravel, cement and other materials together in a certain proportion to obtain the products required for highway construction. In order to ensure its operating effect, the asphalt mixing station also needs to be powered on for trial operation before it is officially put into work.

The bitumen (composition: asphaltene and resin) drum melting machine adopts a self-heating integrated structure, which integrates the thermal oil boiler used in the old asphalt drum melting machine and the barrel removal equipment itself, reducing the volume of the entire equipment and significantly It reduces equipment investment (actual significance: it is the accumulation of future profits), saves the space occupied by the equipment and the logistics cost of switching sites. The combustion chamber is placed inside the equipment itself, which greatly reduces thermal damage and improves heat utilization.

With the rapid development of highway construction and the increase in demand for asphalt, barreled bitumen has been widely used for its convenient transportation and easy storage. In particular, most of the high-performance imported bitumen used in high-grade highways is in barrel form, which requires an bitumen melter equipment with fast melting speed, clean debarreling, and prevention of asphalt aging.
The upper part of the debarreler of the bitumen melter equipment is hotter, and each barrel is directly heated by the heat transfer oil coil. The barrel wall directly bears the heat radiation of the heating coil. The asphalt is cleanly and sensitively debarreled, and there will be no waste of asphalt hanging barrels. According to the principle of layered heating, four-layer heating technology is adopted, with single inlet and single outlet of heat transfer oil, and high thermal efficiency of heating; at the same time, the waste heat of combustion exhaust gas is used for secondary heating, and power is effectively used; the debarreler body is insulated with high-quality rock wool material. It is suitable for various types of imported and domestic barrels, and the deformation of asphalt barrels will not affect production.

The requirements for SBS asphalt emulsification equipment are very high. The micro powder machine must have a sufficiently large driving force and can bear the condensation type. Because the temperature requirements of the emulsion SBS asphalt process are relatively high, the emulsified asphalt should be passed through a heat exchanger before feeding to reduce the emulsified asphalt temperature to below 90°C to prevent the emulsified asphalt from breaking due to excessive temperature.
The application scope of SBS modified emulsified asphalt is very wide. According to the nature of the construction, it can be used in new construction, renovation, and reconstruction projects; according to the nature of the project, it can be used in overhaul, equipment overhaul, and maintenance projects. Among them, the actual application projects include micro-surfacing, cold regeneration, cold mixing and cold paving, adhesive layer, permeable oil, slurry seal, gravel permeable layer, fog permeable layer, road moisture-proofing, SBS membrane, ground seam filling, and all other projects that can use emulsified asphalt.

In the cold winter, the following points should be noted when using bitumen melter equipment:

1. Keep warm: The bitumen melter equipment needs to be operated indoors or in a place with sunshade facilities, and ensure that the temperature of the bitumen melter and the surrounding environment is kept within an appropriate range.
2. Check the bitumen melting equipment: Before use, the bitumen melter should be checked, including whether the circuit, liquid circuit and other parts of the equipment are working properly, and whether the equipment has leakage, water leakage and other conditions.
3. Pay attention to safety: During operation, protective bitumen melter equipment should be worn to avoid direct contact with hot bitumen. At the same time, avoid overloading the bitumen melter to prevent equipment damage and safety accidents.
4. Control speed: Reasonably control the working speed of the bitumen melting equipment according to weather conditions and road conditions to avoid overheating of the equipment, which may cause the bitumen to flow too quickly or burn.
5. Storage conditions: When not in use, place the equipment in a dry, ventilated and moderately warm place, and ensure that the residue in the equipment is completely cleaned.

Modified bitumen equipment uses modified bitumen colloid mill. Its blade has high hardness, high linear speed of the moving disk, and the gap can be adjusted to 0.15mm. It is suitable for processing various polymer-modified bitumens, such as SBS, PE, EVA, etc.

I believe everyone is familiar with the relevant knowledge about modified bitumen equipment. As users continue to increase its application, we have also talked about it a lot in the above articles and learned that it is mainly engaged in the production of modified bitumen. Production, in order to further enhance users’ understanding of it, professionals summarize its relevant characteristics as follows:

Some of the equipment of emulsified modified bitumen equipment are as follows. The specially made bitumen filter can effectively filter the residues and dirt in the high-temperature culture medium bitumen to avoid damage to the subsequent equipment. The emulsified modified bitumen equipment adopts a spiral plate type or a shell and tube heat exchanger to quickly heat the culture medium bitumen through high-temperature heat transfer oil to meet the needs of the production process. The emulsified modified bitumen equipment is heated in the storage tank to prevent the bitumen from aging due to long-term high-temperature heating and exposure to the air. The sulfate generated during the production process of the emulsified modified bitumen equipment is very limited, reducing air pollution.
The emulsified modified bitumen equipment sends the modified material manually poured into the dumping bin to the bitumen batching tank by wind or spiral. It can be equipped with a metering and calibration system. The emulsified modified bitumen equipment thickener is automatically or manually added. The emulsified modified bitumen equipment can be equipped with a metering and calibration system. Emulsified modified bitumen equipment transportation and metering and calibration system, the emulsified modified bitumen equipment adds the set bitumen amount to the batching tank through the frequency converter and computer interlock. The emulsified modified bitumen equipment and bitumen steam flowmeter use big brand products to ensure the preparation.

Bitumen emulsion equipment is widely used in new technologies and new processes for preventive maintenance. Bitumen emulsion plant is an emulsion at room temperature formed by dispersing bitumen into the water phase. It is a new material that is made of natural materials. It is different from traditional Compared with hot bitumen, it saves more than 50% of energy, saves 10%-20% of bitumen, and causes less pollution.

1. Observation: Pay attention to the dynamics of the road surface after milling (three to four days), and pave the milled and roughened road surface in time when paving conditions are met.
2. On-site mixing: During construction and production, a sealing slurry truck should be used for on-site mixing. Through the metering equipment of the sealing truck and on-site operation by a robot, it is ensured that emulsified asphalt, water, mineral materials, fillers, etc. can be mixed according to a certain proportion. , stir through the mixing box, and the paving thickness is not higher than the roughing depth.

Road repair Keep the road to maintain the performance of the road, restore the damaged part in time, ensure the safety, comfort and smooth driving, save transportation costs and time; Correct technical measures should be taken to improve the quality of the project, extend the service life of the road, and postpone the reconstruction time. With the performance, the damaged part is restored in time to ensure the safety, comfort and smooth driving, saving transportation costs and time; Correct technical measures should be taken to improve the quality of the project, extend the service life of the road, and postpone the reconstruction time.

Asphalt mixture mixing equipment is a factory-style complete set of equipment that mixes dry and heated aggregates of different particle sizes, fillers and asphalt according to the designed mix ratio at a specified temperature into a uniform mixture. It is widely used in high-grade highways and urban roads. , airports, docks, parking lots and other engineering construction. It is a key equipment for asphalt pavement construction, and its performance directly affects the quality of asphalt pavement.
Generally, there are two types of asphalt concrete mixing equipment: intermittent type and continuous type. The continuous process flow is simple and the equipment is simplified. As for the intermittent forced mixing equipment, due to the secondary screening of aggregates, various components are measured in batches, and forced stirring and mixing can reliably ensure gradation, and the measurement of powder and asphalt can also achieve very high accuracy; so the mixing equipment The asphalt mixture produced is of high quality and can meet various construction requirements.

Preparation items for micro-surfacing slurry sealing: materials, construction machinery (micro-surfacing paver) and other auxiliary equipment.
The micro-surface slurry seal requires emulsified asphalt and stone that meet the standards. The metering system of the micro-surfacing paver needs to be calibrated before construction. The production of emulsified asphalt requires asphalt heating tanks, emulsified asphalt production equipment (capable of producing asphalt content greater than or equal to 60%), and emulsified asphalt finished product tanks. In terms of stone, mineral screening machines, loaders, forklifts, etc. are needed to screen out oversized stones.
The tests required include emulsification test, screening test, mixing test and the equipment and technical personnel required to do these tests.

Asphalt spreader vehicle is an intelligent and automated high-tech product that specializes in spreading emulsified asphalt, diluted asphalt, hot asphalt, high-viscosity modified asphalt, etc.
Asphalt spreader is used for spreading the penetration oil, waterproof layer, and bonding layer of the bottom layer of the asphalt pavement of high-grade highways. The spreader consists of a car chassis, an asphalt tank, an asphalt pumping and spraying system, a thermal oil heating system, a hydraulic system, an ignition system, a control system, a pneumatic system, and an operating platform.
Asphalt spreader is cumbersome to operate. On the basis of absorbing various technologies of similar products at home and abroad, it increases the quality technology content of construction and the humanized design of outstanding improvement of construction conditions and construction environment. Its reasonable and reliable design ensures the uniformity of asphalt spreading, the computer control is stable and reliable, and the technical performance of the whole vehicle has reached an advanced level.

Here is an introduction to the knowledge on construction quality control of modified rubber asphalt equipment. Let’s introduce this knowledge from three aspects. The details are as follows: The viscosity of the modified asphalt mixture of modified rubber asphalt equipment is relatively high, and the construction temperature of each process is The construction temperature requirements are higher than those of ordinary asphalt mixtures.

Asphalt melting equipment is one of the indispensable equipment in modern road construction. Its main function is to heat a large amount of cold hard asphalt to a suitable working temperature at the construction site. Advanced asphalt melting equipments can greatly improve construction efficiency, reduce human resources and time costs, and ensure pavement quality at the same time.
First of all, reliable asphalt melter equipment can shorten heating time and work efficiency and avoid wasting energy. Secondly, the equipment is easy to operate and can reduce the incidence of on-site safety accidents. In addition, this equipment has an automatic control and monitoring system that can adjust the working status and parameters at any time to meet different construction needs and environmental conditions.

Except for the first application, for enterprises whose block asphalt melting equipment license has expired and continue to engage in the production and operation of block asphalt melting equipment, they should apply for the relevant matters of postponement and renewal 45 working days before the expiration of the license.
The block asphalt melting equipment should first prepare the block asphalt melting equipment application materials, and then submit an application for postponement and renewal to the municipal environmental protection bureau. According to the production and operation of the block asphalt melting equipment and environmental protection work of the applicant enterprise, the municipal environmental protection bureau of the district where the block asphalt melting equipment is located will provide a review opinion in the form of a public document.
For the block asphalt melting equipment, the Provincial Environmental Protection Department will review the application materials, and appoint the Provincial Block Asphalt Melting Equipment Management Office to organize relevant doctors to conduct technical evaluation and on-site technical evaluation, and produce expert technical evaluation opinions and on-site inspection reports. Then report the materials of the block asphalt melting equipment to the meeting of directors for scientific research and make a review decision.

Based on the characteristics of the high-speed hot mixed bitumen melting equipment, the direct heating bitumen melter equipment tank is a researched, environmentally friendly and energy-saving thermal mixed bitumen melting equipment, which can directly coordinate the temperature of the direct heating bitumen melter heating tank and protect the direct heating asphalt melter equipment. Barrel heating tank. The temperature of hot mixed asphalt barrels achieves the appropriate storage temperature.
When the water level in the drum is lower than the temperature of the thermometer, please close the suction valve before the drum pump is shut down to prevent the drum from flowing back in the heater. After the motor has been running for 2 days, the three-way valve opens quickly.

Water is one of the raw materials of the modified asphalt storage tank, and it is distributed in various components of the modified asphalt storage tank equipment. According to the components where water is distributed, the anti-cold measures are explained one by one. The water tank of the modified asphalt storage tank, the water inside the water tank is released through the filter valve. Some instruments of the modified asphalt storage tank do not have a filter valve to save the cost of the equipment. The modified asphalt storage tank can only be drained by loosening the flange bolts at the bottom. The water pump of the modified asphalt storage tank mentioned here includes a hot water pump and a circulating water pump. This type of water pump for the modified asphalt storage tank generally uses a pipeline centrifugal pump. There is a sewage outlet at the bottom of the pipeline centrifugal pump. The modified asphalt storage tank pays attention to the sewage treatment of the sewage outlet at the bottom of the pump. The modified asphalt storage tank emulsion tank generally uses a cone bottom. However, in order to better process the modified asphalt storage tank coefficient, the inlet and outlet are usually not placed at the bottom of the modified asphalt storage tank. Emulsion (mostly water) will remain at the bottom of the tank, and this part of the residual liquid in the modified asphalt storage tank must be discharged through the filter valve at the bottom. Emulsion pump for modified asphalt storage tank There are basically two types of emulsion pumps for modified asphalt storage tank equipment on the market, gear pumps or centrifugal water pumps. Gear pumps can only discharge the liquid inside the pump through the connection flange of the pipeline. The centrifugal water pump for modified asphalt storage tanks uses its own sewage outlet for sewage treatment. The first four items of modified asphalt storage tanks with basic knowledge are basically discharged, and the modified asphalt storage tanks will focus on the latter types. Modified asphalt storage tank colloid mill There will also be residual emulsion or water inside the modified asphalt storage tank colloid mill. The gap between the stator and rotor of the colloid mill is within 1mm. If there is a little residual water in the modified asphalt storage tank, it will cause the accident of frozen modified asphalt storage tank. The residue in the colloid mill can be treated by loosening the connection bolts of the finished product pipeline.

Asphalt melting equipment is an important road construction tool used to heat asphalt to the appropriate temperature for construction. It can provide reliable solutions and make road construction more convenient. The working principle of this equipment is to heat the asphalt to the appropriate temperature through a heater, and then transport the hot asphalt to the construction site through a conveying system.

Bitumen decanter equipment can be placed in a complex system as an independent unit, replacing the existing heat source de-barreling method, or in parallel as a core component of a large set of equipment, or it can work independently to meet the requirements of small-scale construction operations.
The Sinoroader bitumen decanter device is mainly composed of a de-barreling box, a lifting mechanism, a hydraulic thruster and an electrical control system. The box is divided into two chambers, the upper chamber is a barreled bitumen melting chamber, and heating coils are evenly distributed around it. The heating pipe and the bitumen barrel mainly exchange heat in a radiation manner to achieve the purpose of bitumen de-barreling. Several guide rails are the tracks for the bitumen barrel to enter. The lower chamber is mainly to continue heating the bitumen removed from the barrel to make the temperature reach the suction pump temperature (100℃), and then the asphalt pump is pumped into the upper chamber. At the same time, an empty barrel is pushed out at the rear end outlet. There is also an oil tank on the platform at the entrance of the asphalt barrel to prevent the dripping bitumen from flowing out.
The inlet and outlet doors of the device adopt a spring automatic closing mechanism. The door can be automatically closed after the asphalt barrel is pushed in or out to reduce heat loss. A temperature gauge is installed at the asphalt outlet to observe the asphalt outlet temperature. The electrical control system can control the opening and closing of the hydraulic pump and the reversing of the electromagnetic reversing valve to realize the advance and retreat of the hydraulic cylinder. If the heating time is extended, a higher temperature can be obtained. The lifting mechanism adopts a cantilever structure. The bitumen barrel is lifted by an electric hoist, and then moved horizontally to place the bitumen barrel on the guide rail. A temperature gauge is installed at the outlet of the asphalt meltering equipment to observe its outlet temperature.

The viscosity of the drum bitumen decanter equipment decreases as the temperature increases during the production process. Its output viscosity is about twice as high as every 12°C increase. During production, the base bitumen decanter equipment must first be heated to a liquid state and then emulsified. In order to better integrate the emulsification ability of colloid milling, the viscosity of base bitumen decanter is generally controlled to be about 200 cst. The lower the temperature, the higher the viscosity, which increases the pressure on the bitumen decanter pump and colloid milling, making emulsification impossible: However, on the other hand, in order to prevent the bitumen decanter equipment from weaning when the moisture of the finished product evaporates, it is impossible to heat the base asphalt barrel removal temperature too high, and generally use a colloid grinding inlet and outlet system. The finished product temperature should be below 85°C.

Maintenance points of asphalt spreading trucks in different working hours
per month (or every 200 hours worked)；
​Per year (or every 500 hours worked)；
Every two years (or every 1,000 hours worked)；

Asphalt melting equipment is a mechanical equipment specially used to heat and melt asphalt. Our company’s products have been widely recognized and applied in the market.
Our main production process is: transporting the high-temperature oil and gas generated after high-temperature cracking of raw materials (such as petroleum) in the combustion chamber to high-speed rotating heat-conducting oil tankers for heat transfer, melting, cooling and other processes, and finally obtaining the required finished materials or Semi-finished materials. The advantage is that it can make the best use of raw materials and reduce energy consumption; at the same time, it can also customize products of different specifications according to different needs to meet the different requirements of customers. In addition, we provide after-sales service and technical support to protect the interests and safety of our customers.

Technical features of fiber sealing equipment:
1. Zero starting strong injection technology
With more than ten years of manufacturing history of asphalt spreading trucks and asphalt gravel synchronous sealing trucks, the zero-start strong spraying technology has been accumulated for many years. The combination of time-reliable hydraulic transmission components and Meitong’s control system can make the equipment instantly start from zero. Spraying starts in line, stable and reliable.
2. Duplex sealing structure
The sealing process of this equipment is a three-layer simultaneous and continuous construction process of one layer of asphalt + one layer of fiber + one layer of asphalt, forming a layer of interactive dense network winding structure, which fully meets the user’s construction requirements.