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Specific construction steps of slurry sealing layer

The slurry seal truck is mainly used for preventive maintenance of municipal pavement. It can improve the quality of the seal, effectively improve the integrity and crack resistance of the seal, extend the service life, and the construction process is simple without adding too many construction links. It is a kind of road maintenance equipment that has become quite popular in recent years.

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The slurry seal truck is mainly used for preventive maintenance of municipal pavement. It can improve the quality of the seal, effectively improve the integrity and crack resistance of the seal, extend the service life, and the construction process is simple without adding too many construction links. It is a kind of road maintenance equipment that has become quite popular in recent years.
(1) Construction preparation. The following measures are mainly taken: closing traffic and setting up safety helmets, signs, speed limit signs and other traffic signs. To deal with the disease on the original road surface and remove mud, dust, loose particles and other debris on the original road surface, high-pressure water cleaner can be used to clean it, but there should be no accumulation of water.
When the air temperature and ground temperature are high, water should be sprinkled on the original road in advance, and construction should be carried out immediately after the road surface is wet to delay the demulsification time of the mixture. Review the performance indicators of raw materials and use them only after passing the inspection. During storage, materials should be prepared and stacked in batches, and mixed stacking is not allowed to ensure reasonable gradation of the mixture.
(2) Stir the mixture. During construction, a sealing truck is used for on-site mixing. The sealing truck should have an automatic metering function to ensure that emulsified asphalt, water, mineral materials, fibers, etc. are mixed according to the designed ratio, and the slurry sealing paver should be measured and calibrated regularly.
In mixture design, reasonable determination of fiber dosage is key. The effect of the economic dosage of fiber and asphalt and the road performance should be comprehensively considered, and the construction workability should be considered. The wet wheel wear and load wheel method should be used to comprehensively determine. When the fiber dosage is too high, the workability will be weakened and construction will be inconvenient. When it is too low, the wear value increases, and the final fiber dosage should be determined reasonably. Generally, the fiber dosage is controlled at 2% to 3%, and the asphalt dosage is controlled at 10% to 13%.
During mixing, control the workability of the mixture. According to changes in on-site temperature, solid content of emulsified asphalt and moisture content of mineral materials, the mixture mix should be adjusted in time. The slurry mixture breaks emulsification quickly, and the consistency of the mixture during mixing must be controlled to ensure uniform mixing and ease of construction. The daily average temperature during the construction period should be greater than 10°C, and construction on rainy days is strictly prohibited. Ensure the workability of the slurry mixture and carry out construction.
(3) Mixed material paving. Determine the number of paving widths based on the road surface width and paving width, and start paving in the driving direction. When paving begins, the mixture flows into the paving trough. When there is 1/3 of the mixture in the paving trough, the paver starts.
Before construction, open the guide ruler of the sealing truck to guide the forward direction of the sealing truck and ensure that the sealing line is even and straight. The sealing vehicle should drive at a constant speed and the speed should be controlled at about 20m/min. The driving line should be straight and even to ensure consistent paving thickness. Any uneven thickness should be adjusted in time.
During the paving process, parking without reason is prohibited. When all the mixture in the mixing box and paving trough has been spread, it will stop moving forward and clean the paving trough in time to ensure that the paving trough is clean.
Set up dedicated personnel to find and deal with existing quality problems, and existing problems should be repaired and dealt with immediately. The smooth surface found should be manually treated with a broom or rake to improve the roughness of the sealant surface.
(4) Construction joints. Use the butt jointing method to process the joints of the two panels, so that all corners of the paving trough are pressed against the edge of the other panel. It should be ensured that there are no overlaps or gaps, and that the joints and lines are straight. For any overlaps that occur, the overlapping parts should be cleared and smoothed.
The butt joint method is also used for the transverse joints to ensure that the joints are at the same height and prevent the car from jumping. The slurry at the joints should be quickly cleaned with a broom during demulsification to prevent the formation of a continuous oil film. The bad parts of the joints must be manually treated, and the local scratches that appear must be manually eliminated by diagonal pulling.

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    2. The emulsifier should be cleaned after work every day.
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    In order to better play the role of slurry seal vehicles, this article explains the matters that should be noted from the aspects of the scope of application, type and material selection, construction technology, common diseases, etc. of slurry seal vehicles.
    The slurry seal vehicle is thin in thickness and mainly plays the role of waterproofing, anti-skid, wear-resistant and improving the appearance of the road surface. In the pavement structure system, it can only serve as a surface protection layer and wear layer, but not a load-bearing structure. It is widely used in the construction and maintenance of highways. Practice has proved that the slurry seal can also play an important role by reasonably selecting the thickness and type of the slurry seal and strictly controlling the construction technology and quality.
    (1). The scope of application of slurry seal vehicles includes the following aspects:
    1. When the pavement damage index of expressways and first-class highways is evaluated as medium and below, or the pavement damage index of second-class and below highways is evaluated as secondary and below, when medium repair and overlay measures should be taken, slurry seal can be selected.
    2. When the pavement driving quality index of expressways and first-class highways is evaluated as medium or below, or the pavement driving quality index of second-class and below highways is evaluated as second or below, medium repair and overlay measures should be taken to improve its flatness, and slurry seal can be selected.
    3. For sections of expressways and first-class highways with insufficient anti-skid capacity (SFC<40), or sections of second-class and below highways with insufficient anti-skid capacity (SFC<33.5), measures such as adding overlays should be taken to provide anti-skid capacity of the road surface. 4. Anti-skid layer and waterproof protective layer used for third- and fourth-class highways to improve the appearance of the road surface.

    Improve the understanding of the importance of preventive maintenance
    We should further improve the understanding of the importance of preventive maintenance and raise preventive maintenance to the level of highway asset protection and road protection. At present, leaders at all levels and maintenance departments do not fully understand the significance of preventive maintenance of asphalt pavement. We should deepen our understanding of the important role of preventive maintenance and improve the strategic awareness, initiative and creativity of preventive maintenance. At the same time, the maintenance department should strengthen communication and exchanges with transportation authorities and financial management departments at all levels, so that departments at all levels understand the importance and necessity of preventive maintenance and create conditions for the implementation of preventive maintenance and funding sources. At the same time, it is very necessary to add preventive maintenance to the classification of maintenance projects, which will help the management of leaders at all levels and the implementation of preventive maintenance.
    Improve the decision-making and planning of preventive maintenance
    According to the decision-making and planning process, reasonably arrange the preventive maintenance of asphalt concrete pavement structure to ensure the safe and stable operation of highway projects throughout the life cycle, and reduce production costs while providing high-quality traffic services. Therefore, the key to preventive maintenance of asphalt concrete pavement structure lies in establishing a scientific decision-making and planning mechanism. The Ministry of Transport proposed in the “13th Five-Year Plan for Highway Maintenance Management Development” that the average annual mileage of preventive maintenance for expressways should not be less than 8%, and that for ordinary national and provincial roads should not be less than 5%. In the actual application process, local governments should also actively summarize experience and propose different preventive maintenance ratios based on the specific conditions of different regions.

    We need to prepare a lot of work when using modified asphalt equipment. What kind of work do we need to prepare? Next, let me briefly introduce the relevant knowledge points.
    1. Heat transfer oil heats and insulates the modified asphalt equipment and nozzle. After spraying, the asphalt pump and nozzle do not need to be cleaned with diesel. Use high-pressure air to press the asphalt in the pipeline and spray pipe back to the tank, and then blow the nozzle; use heat transfer oil to keep warm, so that the pipeline and nozzle are smooth and unobstructed. 2. Various asphalts can be spread: high-viscosity asphalt, hot asphalt, emulsified asphalt, etc.; the spreading width can be freely adjusted, each nozzle can be controlled separately, and the maximum spraying width is up to 6m. Flexible handheld spray guns can be used to spray asphalt on corners. 3. Excellent thermal insulation performance, average cooling ≤1-2℃/h. 4. Convenient loading and unloading function. In addition to filling asphalt from the asphalt tank port, hot asphalt can be sucked out by itself, and external asphalt can also be pumped and transferred. 5. The modified asphalt equipment is evenly spread, and the nozzle design can be used for triple overlapping spraying.
    The above are the relevant knowledge points of modified asphalt equipment. I hope the above content can be helpful to everyone. Thank you for your viewing and support. More information will be sorted out for you later. Please pay attention to our website updates.