What are the maintenance tasks of asphalt tanks in asphalt mixing plants?

1: The site should be located on higher ground and away from residential areas and densely populated areas.
Because part of the equipment of the mixing station is installed below the ground, in order to avoid continuous rainfall. The equipment will suffer disaster, and the changing aggregate moisture content will affect the concrete quality. Quality accidents are prone to occur. Therefore, during site construction, attention should be paid to the construction of drainage pipelines and sand and gravel quarries. With the rapid development of cities. With the continuous expansion of urban scale, environmental protection requirements will become more and more stringent. Urban roads prohibit gravel vehicles from passing, so concrete mixing plants should be built far away from urban areas.

Asphalt is commonly used in our modern urban life, especially in the process of urban highway construction. As an important road surface paving material, the demand for its use is relatively high. Only by using better relevant material performance characteristics can the overall effect be well helped.
Asphalt mixing plants are equipment products that need to be involved in the production and use of such products. With its own excellent performance, it has been better expanded in the promotion of the existing market use scope. The coordination of external use factors is also a key part, and the relationship between various factors must be handled well.

Asphalt mixing equipment has a special function, which is that it can perform cyclic heating to make the asphalt product reach the best condition. But how does it achieve this function? Everyone is curious about this.

Asphalt concrete mixing equipment generally uses conveyor belt conveyors to transport cold materials. Its main advantages are large conveying capacity, continuous operation, simple equipment structure and automatic control. However, belt deviation is a common fault, which directly affects the drying operation of the drying drum and also affects the production efficiency of the mixing equipment. Therefore, it is very important for the asphalt mixing station to solve the belt deviation problem at the operation site of the asphalt concrete mixing equipment.

[1]. Composition of intermittent asphalt mixing plant
The intermittent asphalt mixing plant mainly consists of cold material silo, cold material distribution system, cold material conveying system, combustion and drying system, ventilation and dust removal system, hot material elevator, vibrating screen, hot material silo, powder conveying system and asphalt conveying system. System, metering system, mixing cylinder, control system, finished material transportation and storage system, asphalt heating and insulation system, etc.
2. Discussing the phenomenon of warehouse cascading in asphalt concrete mixing plants
2.1 First, let’s introduce the structure and principle of vibrating screen. The main components include: RetentionRubber, SupportTube, vibrating screen drive system and supporting electrical components
The working principle is introduced as follows: hot aggregate is sent to the vibrating screen through the hot aggregate elevator, and the hot aggregate is vibrated and screened by the vibrating screen. Stones of different specifications enter their corresponding hot aggregate bins through the screen and cannot pass through the geotechnical work. The super-sized particles from the cloth screen enter the overflow bin and are sent out.

At present, most asphalt mixing plants have different degrees of energy loss in use, and these losses have brought us serious waste. How to reduce energy consumption in these aspects and achieve efficient production?
First of all, we must first summarize which aspects have energy loss, and then we can find reasonable solutions based on these problems. Through research, it is found that there are four problems in the use of asphalt mixing plants and the production of asphalt mixtures. The content and measures are as follows:
The first aspect is the management of the pile. We can reduce the energy consumption of the asphalt mixing plant through 3 specific methods: 1. Appropriately reduce the stacking height of the pile; 2. Build an inclined pile site with a good drainage structure; 3. Build a waterproof canopy.

1.During the operation of asphalt mixing station equipment, in addition to ensuring that the asphalt mixing station equipment is in good condition, it should also be equipped with a mineral moisture content detector and a finished material tester, and the relevant data should be frequently tested for the operator to adjust the operation in time, so as to keep the equipment in good condition.
2. In addition to affecting production capacity, the moisture content of mineral materials is also the main factor that determines fuel consumption. Additional material sheds should be added.
3. Before operation, all working parts and devices of the asphalt mixing station equipment should be fully checked to see if they are intact and normal. If there is a problem, it must be properly handled before operation, and it is forbidden to operate with illness.

Judging from the situation of highways in our country, asphalt pavement is the most used, which is one of the reasons why asphalt mixing plants have developed so rapidly. Under the situation of rapid economic development, the quality problems of asphalt pavement are gradually increasing, which puts forward higher and higher requirements for the quality of asphalt. It is understood that the primary factor that affects the quality of asphalt is the ratio of raw materials. This is also covered in the introduction of asphalt mixing stations. You can discuss it together.
In order to obtain high-quality asphalt products, in addition to the asphalt mixing equipment meeting the requirements, selecting the appropriate asphalt mixture gradation type is also a top priority. According to my country’s current regulations, the maximum particle size of the asphalt mixture in the upper layer of the highway should not exceed half of the layer thickness; while the maximum particle size of the aggregate in the middle surface layer of asphalt mixture should not exceed two-thirds of the layer thickness; and the asphalt layer should not exceed half of the layer thickness. The maximum nominal aggregate size of the pavement structural layer mixture should not exceed one-third of the layer thickness.
Based on this analysis, if an asphalt surface layer with a certain thickness is selected according to the above specifications, the particle size of the asphalt mixture aggregates will generally be larger, which will inevitably bring insurmountable construction difficulties to the construction of asphalt concrete pavement. After investigation, testing, analysis, and comparison, it can be seen that the lower layer has a wider choice, so the AG-201 gradation type can be used; while the selection of the upper layer mixture type is more difficult, and it is necessary to achieve a reasonable choice of this mix ratio. , on the one hand, we must examine as many aggregate resources as possible, and on the other hand, we must also consider the model of the mixing equipment.
In order to ensure the quality of the project, strict selection and inspection of engineering materials must be carried out. Therefore, the selection and determination of raw materials should be based on the requirements for pavement structure and use quality, combined with the supply of floor materials, and inspection in accordance with the requirements of relevant test procedures, and then Select the best materials so that all technical indicators of the materials meet the specified technical requirements.

The quality of the asphalt mixing plant will be a key factor affecting the quality of the project. After reviewing relevant materials related to the production and construction of asphalt concrete, we summarized some cases of failures in asphalt concrete mixing stations during construction and analyzed the reasons.
1. Unstable output and low production efficiency of asphalt mixing plants
(1) Improper proportioning. The mix ratio of asphalt concrete is divided into target mix ratio and production mix ratio. Among them, the target mix ratio controls the cold material transportation ratio of sand and gravel materials, and the production mix ratio is the mixing ratio of various types of sand and stone materials in the finished asphalt concrete materials specified in the design. The production mix ratio is determined by the laboratory, which directly determines the off-site grading standard of the finished asphalt concrete. The target mix ratio is set to further ensure the production mix ratio, and can be adjusted appropriately during production according to the actual situation. When the target mix ratio or the production mix ratio is not appropriate, the stones stored in each measurement of the asphalt mixing station will be disproportionate, with some overflowing and some other materials, unable to be weighed in time, and the mixing cylinder will be idling, resulting in reduced output.

Asphalt mixing equipment is also divided into fixed and mobile types. There are still big differences between the two to a certain extent. Let’s take a look at the design of mobile asphalt mixing equipment. What advantages can bring to the equipment?

With the strengthening of the trend of environmental protection and energy conservation, the environmental protection of asphalt mixing plants has gradually become the mainstream form of mixing plant development. What kind of equipment can be called an environmentally friendly asphalt mixing plant? What are the basic conditions that must be met?
First of all, as an environmentally friendly asphalt mixing plant, it must meet the requirement of using less energy consumption during use. That is to say, under the conditions of the same quantity and quality, less energy is consumed during the operation process, including various resources such as water and electricity.
Secondly, environmentally friendly asphalt mixing plants not only require less energy consumption, but also must achieve higher production efficiency, while also reducing carbon emissions in the entire production process, so as to meet the proposed low-carbon production requirements

Current highway projects are generally large-investment projects. When carrying out actual project construction, it is very necessary to control the cost of the project. The production cost control and management of asphalt mixing stations in highway projects plays a huge role in controlling the cost of the entire highway project, because the main expenses of highway projects are concentrated on the mixing stations, and almost all the equipment used in highway projects Materials are closely related to the mixing station.

Certain failures cannot be avoided during the use of the asphalt mixing plant. For example, a malfunction of the cold material feeding device may cause the asphalt mixing plant to shut down. This may be due to a malfunction in the asphalt mixing plant or due to gravel or foreign matter being trapped under the cold material belt. If it is stuck, if it is a circuit failure, first check whether the motor control inverter of the asphalt mixing station is faulty and whether the line is connected or open.

Main uses of asphalt mixing plant
Asphalt mixing plant, also called asphalt concrete mixing plant, can produce asphalt mixture, modified asphalt mixture, and colorful asphalt mixture, fully meeting the needs of constructing expressways, graded highways, municipal roads, airports, ports, etc.
The overall composition of asphalt mixing plant
Asphalt mixing equipment mainly consists of batching system, drying system, incineration system, hot material improvement, vibrating screen, hot material storage bin, weighing mixing system, asphalt supply system, powder supply system, dust removal system, product silo and control system, etc. Some composition.

The asphalt mixing plant is constructed according to a certain process, which can not only ensure the construction quality, but also ensure that the asphalt mixing plant is not damaged. Although the construction details are critical, the key skills of the asphalt mixing plant construction must be mastered.
Before the construction of the asphalt mixing plant, the top surface of the asphalt mixing plant construction range should be removed, and the dry and flat site elevation should be kept to meet the design requirements. If the ground surface is too soft, the foundation should be reinforced to prevent the construction machinery from becoming unstable and to ensure that the pile frame is vertical.

In recent years, asphalt concrete, as a new green building material, is gradually being valued by people because of its excellent performance in saving resources, being environmentally friendly, ensuring the quality of construction projects, and achieving sustainable utilization of resources. The development of asphalt concrete fully embodies my country’s policies to achieve energy conservation and emission reduction, and is also an important measure to promote the development of circular economy.

Colored asphalt pavement is a kind of special pavement material that mixes colored particles into asphalt and then lays on the pavement

The plug valve is a rotary valve in the shape of a closure or plunger. After rotating 90 degrees, the channel opening on the valve plug is the same as or separated from the channel opening on the valve body to complete opening or closing. It is widely used in oilfield excavation, transportation and refining equipment, and such valves are also needed in asphalt mixing plants.
The valve plug of the plug valve in the asphalt mixing plant can be cylindrical or conical. In the cylindrical valve plug, the channel is generally rectangular; in the conical valve plug, the channel is trapezoidal. These shapes make the structure of the plug valve light and very suitable for blocking and connecting media and diversion.

If you look at an asphalt mixing plant from a professional perspective, do you know how to judge its work and significance? In fact, the so-called asphalt mixing station is the one that produces asphalt. We can usually see it in road construction projects. Specifically, it mixes some materials that need to be used during the construction process according to certain proportion requirements. Then complete the corresponding construction work.
Then, we can analyze it from a market perspective. Since it was used in the market, it has been widely praised by users. Today’s asphalt mixing plant technology has been greatly improved, and the entire set of equipment used has a variety of advantages. , such as meeting the requirements of stable control, screening, efficient dust removal, excellent mixing, and green environmental protection during the work process. It is even more obvious when used in large-scale projects such as high-grade highways and airports.

The basic working principle of the green asphalt mixing plants can be roughly summarized in the following ways:
To put it simply, an asphalt plant is actually a set of equipment that can mix several materials according to a predetermined ratio to form a relatively uniform mixture. It is currently widely used and is very important for the construction of different projects. Its performance Various aspects also have a great impact on the engineering quality of asphalt pavement.
Asphalt mixing plant equipment is usually divided into two structures. The intermittent type is relatively more complex in structure and process. The aggregates need to be screened twice and then measured in batches. The batching accuracy is higher. , the mixing quality is good and can meet different construction requirements. The continuous type has a slightly lower accuracy due to its simple structure and simplified operating procedures.

Road construction machinery is a large range, so let’s talk about one of it, which is the asphalt mixing plant. It is mainly used to produce asphalt, so it is very important among road construction machinery and equipment. An important part, if the quality of the finished product is not good, it will greatly affect the quality of the road. Therefore, below, the editor will use the form of question and answer to guide you to continue learning.

In the 21st century, with the booming development of modern engineering construction, complex integrated supporting equipment has been invested in large quantities. Its complex process and more independent operating components have relatively high requirements for the performance of its equipment control system. The application of PLC in asphalt mixing station realizes the control of the entire process of asphalt mixing station, which facilitates the construction of modern engineering construction. Therefore, this article discusses and analyzes the application of PLC in asphalt mixing station, which has certain economic value and practical significance.

Oscillating screen. It can screen the heated aggregate according to the design. It requires fully enclosed, double oscillating motor replacement (replacing one substance for another (mostly the strong one takes the place of the weak)) eccentric shaft oscillation, each The layer screen is easy to install quickly. The service life of the drying roller and the power part is not less than 6000h. The roller can fully use heat, the material curtain flows evenly, and the inclination is required to be adjustable.

Due to certain restrictions on the current development status and conditions, the profits of the domestic asphalt pavement construction industry are getting lower and lower. Therefore, in the process of using asphalt mixing plants for production, on the one hand, the quality of the products and customer requirements must be ensured. , on the other hand, it is necessary to reduce production costs. Therefore, cost management is very important, and refined management should be implemented in this regard.
First, for device management. Since equipment is the foundation and key of production, in the cost management of asphalt mixing stations, the management of equipment plays an important role in reducing costs. Only by managing the equipment well can the normal working status be ensured, which provides the necessary guarantee for the smooth progress of the project. In fact, in today’s highway projects, equipment costs account for a large part of the cost and profit. The huge profits after the construction of a highway will be greatly affected by the management of materials and equipment.

In general, the development of my country’s asphalt mixing plant industry is very rapid. In the ton segment, it quickly occupied most of the market share. And with the advancement of technology, it can basically meet the current development needs. However, the total demand for some large-scale asphalt mixing plants has not increased or decreased. What are the reasons?
If we analyze from multiple angles, it is not difficult to find that these reasons are also some of the problems faced by my country’s current asphalt mixing plantindustry. These problems are summarized as follows:

Asphalt mixing plant refers to a complete set of equipment used for batch production of asphalt concrete. Its main function is to produce asphalt mixture, colored asphalt mixture, etc., and has been widely used in road construction. However, during the production process of asphalt mixture, pollutants such as noise, dust, and asphalt smoke will be produced, seriously polluting the environment and threatening the health of workers. Therefore, under the current background of building a resource-saving and environment-friendly society in our country, it is very important to save energy and reduce consumption during the use of asphalt mixing plants. The following article mainly starts from the three factors that affect the asphalt mixing plant, and explores the energy saving and consumption reduction measures of the asphalt mixing plant, aiming to reduce the cost of asphalt production and improve the efficiency of the asphalt plant.

Asphalt mixing plants bring a lot of convenience. You should understand what asphalt is. Asphalt is a very viscous liquid with a black surface that dissolves carbon disulfide. They generally exist as asphalt and smoke tar. Asphalt appeared early in social life.

Any kind of mechanical equipment must go through precise design, testing and other processes before it can be manufactured, and the same is true for asphalt mixing stations. According to the survey, the following stages are necessary for any asphalt mixing plant.
First of all, the main technical parameters of the product to be designed must be determined according to market needs, so construction market research, data analysis and other links are indispensable. Secondly, the ideal working principle and the plan to realize this principle will be determined through innovative conception and optimization screening. , a schematic diagram of the overall design scheme should also be given.

In fact, asphalt mixing stations are not uncommon in our daily lives. They are mainly a unit of equipment specially designed to mix asphalt. What we really don’t understand is the gas system of the asphalt mixing station. Only correct maintenance And operation can bring out the best production effect. So what are the faults in the gas circuit of asphalt mixing station?
The following three points are the more common gas path failures of asphalt mixing stations:

There is also a reversing valve in the asphalt mixer, which generally does not cause problems, so I have not understood its solution in detail before. But in actual use, we encountered this kind of failure. How should we deal with it?