What issues need to be considered when using asphalt heating equipment?

The viscosity of the bitimen melter equipment decreases as the temperature increases during the production process. Its output viscosity is about twice as high as every 12°C increase. During production, the base bitimen melter equipment must first be heated to a liquid state and then emulsified. In order to better integrate the emulsification ability of colloid milling, the viscosity of base bitimen melter is generally controlled to be about 200 cst. The lower the temperature, the higher the viscosity, which increases the pressure on the bitimen melter pump and colloid milling, making emulsification impossible: However, on the other hand, in order to prevent the asphalt debarrel equipment from weaning when the moisture of th

Recently, I found that many people don’t know much about the operation skills of asphalt pavement spreaders. If you also want to know what’s going on, you can read this introduction below.
Asphalt pavement spreaders are an indispensable and important equipment in road maintenance and construction. Their operation skills directly affect construction efficiency and project quality. The following introduces the operation skills of asphalt pavement spreaders from four aspects: pre-operation preparation, precautions during construction, spreading skills, and post-operation cleaning and maintenance:

Microsurfacing is a thin layer of overlay placed on old asphalt pavement and is a type of preventive maintenance process. The purpose of microsurfacing is road maintenance. After micro-surface paving, it can repair cracks in the original road surface, waterproof and beautify the road surface.
The construction method of micro surfacing is: using a micro surfacing paver to evenly spread modified emulsified asphalt, a certain grade of mineral materials, water and other additives on the road surface in a certain proportion.

Modified (rubber powder) bitumen equipment, one of the road maintenance equipment. It is a kind of equipment that measures, mixes and develops SBS, rubber powder and asphalt.
Modified (rubber powder) bitumen equipment is a set of wet modification processing technology, which mainly consists of modified material metering and promotion, bitumen rapid heating, asphalt metering, high-intensity mixing tank, mixed material transfer pump, development tank, colloid mill, Control system and other components.

Technical features of fiber sealing equipment:
1. Zero starting strong injection technology
With more than ten years of manufacturing history of asphalt spreading trucks and asphalt gravel synchronous sealing trucks, the zero-start strong spraying technology has been accumulated for many years. The combination of time-reliable hydraulic transmission components and Meitong’s control system can make the equipment instantly start from zero. Spraying starts in line, stable and reliable.
2. Duplex sealing structure
The sealing process of this equipment is a three-layer simultaneous and continuous construction process of one layer of asphalt + one layer of fiber + one layer of asphalt, forming a layer of interactive dense network winding structure, which fully meets the user’s construction requirements.

Colored asphalt pavement is a kind of special pavement material that mixes colored particles into asphalt and then lays on the pavement

The heating principle of asphalt decanter equipment is to heat, melt and decanter the asphalt through the heating plate. It is mainly composed of de-barreling box, lifting system, propeller and electrical control system.
The box of asphalt decanter plant is divided into upper and lower chambers. The upper chamber is the asphalt melting chamber, which is densely covered with heat transfer oil heating coils or hot air heating pipes. The asphalt is melted and removed from the barrel by heat. The hoisting hook is installed on the gantry, and a barrel grabber is hung. The asphalt barrel is lifted by the electric winch, and then the asphalt barrel is placed on the guide rail by horizontal movement. Then the propeller pushes the barrel into the upper chamber through two guide rails, and an empty barrel is pushed out at the rear end outlet.
An anti-drip oil tank is provided at the entrance of the asphalt barrel. The asphalt enters the lower chamber of the box and is continuously heated to a temperature of about 100 to be transported, and then pumped into the asphalt tank by the asphalt pump. The lower chamber can also be used as an asphalt heating tank.
The asphalt decanter plant has the characteristics of not being restricted by the construction environment, strong adaptability and extremely low failure rate. If large production is required, multiple units can be assembled.

All kinds of base layers have the problem of strength formation and growth (Emerson). The strength is gradually generated during the curing process, and the internal structure will become more and more dense. The test shows that when the semi-rigid base layer is sprayed with penetration oil before the cement (material: powdered water-hardening inorganic cementitious material) has not yet hardened, the penetration depth is deep; with the increase of age and strength, the penetration effect of the penetration oil is getting worse and worse.
At the same time, timely spreading of penetration oil has a good retention effect on the moisture in the base layer, preventing the evaporation of moisture, ensuring the formation of the strength of the base layer, and the surface of the base layer is not easy to loosen. The penetration oil also protects the semi-rigid base layer from cracking due to exposure to the sun. Furthermore, since the base layer is no longer covered and watered for curing, the temperature inside the base layer is high, which is conducive to the growth of strength.

What is an bitumen colloid mill used for? Everyone knows about colloid mill, but what about bitumen colloid mill?
Bitumen colloid mill is a high-tech multifunctional crushing and grinding equipment. The motor drives the rotating teeth and fixed teeth to rotate at high speed, generating a sharp speed gradient, which causes the boring to be strongly sheared, rubbed and turbulent, and finally achieves emulsification and dispersion. and homogenizing effect equipment.

In addition to being used according to regulations, modified bitumen equipment should also be maintained regularly in order to effectively extend the service life of modified bitumen equipment. The delivery pump of modified bitumen equipment, as well as its motor and reducer, need to be maintained in accordance with the specifications of the instructions. If the modified bitumen equipment is parked for a long time, the liquid in the tank and pipeline needs to be drained, and each moving component also needs to be filled with grease. The dust in the control box of the modified bitumen equipment needs to be cleaned once every six months. A dust blower can be used to remove dust to prevent dust from entering the machine and damaging parts. The micro powder machine needs to add unsalted butter once for every 100 tons of emulsified bitumen produced.

The modified asphalt equipment estimates the quality and uniformity of various raw materials from the material pile and conveyor at any time. The modified asphalt equipment checks the soil and oversized gravel, and checks whether there is any leakage in the cold hopper. Estimate whether the mixed material is mixed evenly, whether there is white material, whether the oil-stone ratio is reasonable, and check the concrete segregation of the asphalt mixture and the mixed material.
The modified asphalt equipment checks the control parameters of various basic parameters of the mixing device in the control room, the display values ??of the control screen, and the modified asphalt equipment checks whether the data statistics and display values ??of the computer and printout are consistent. Test the raw material heating temperature and the mixed material entry temperature of the modified asphalt equipment.

1 Common diseases of asphalt pavement
There are nine phenomena of early damage to asphalt pavement: rutting, cracks, and potholes. These diseases are the most common and serious, and are one of the common quality problems of highway projects.
1.1 Rutting
Rutting refers to the longitudinal strip grooves on the road surface along the wheel tracks, with a depth of more than 1.5cm. Rutting is a strip groove formed by the accumulation of permanent deformation of the road surface under the repeated action of vehicle load. Rutting reduces the smoothness of the road surface. When the rutting reaches a certain depth, due to the accumulation of water in the rutting, it is easy for cars to slide and cause traffic accidents. The main reasons for rutting are unreasonable design and serious overloading of vehicles.
1.2 Cracks
There are three main forms of cracks: longitudinal cracks, transverse cracks and mesh cracks. When cracks occur in asphalt pavement, water seepage occurs, which harms the surface layer and base layer.
1.3 Potholes
Potholes are common early diseases of asphalt pavement, which refer to the road surface being damaged into potholes with a depth of more than 2cm and an area of ??more than 0.04㎡. The main reason for the formation of potholes is that the oil used in vehicle repair or motor vehicles seeps into the road surface, polluting the asphalt mixture and causing it to loosen. The pits are gradually formed by driving and rolling.

With the development of science and technology, the emergence of emulsified asphalt tanks has brought great convenience to our work, and is widely used in every site. So what issues need to be paid attention to when filling emulsified asphalt tanks? Below, the editor will introduce to you the relevant knowledge structure diagram, hoping to be of some help to you.

This set of mechanical equipment includes wastewater treatment, water storage tank, automatic water measurement and verification temperature control system, asphalt storage tank, asphalt external temperature system, hot water pump soap condiment system, soap storage tank, soap mixing pump, soap external It is composed of temperature system and measurement verification system, filtration system, hot asphalt mixing pump and measurement verification system, three-stage pipeline-type black antistatic medical tweezers, emulsified asphalt cooling system and retrieval machinery, and automatic control system for commercial tanks and electrical equipment.

Asphalt spreader is an irreplaceable tool for highway maintenance. Asphalt spreader is an irreplaceable tool for highway maintenance. Highway maintenance is divided into four categories according to the nature of the project, scale, and technical complexity: minor repair, medium repair, major repair, and improvement. Specific classification:
(1) Minor repair and maintenance project: preventive maintenance and repair of slightly damaged parts of the highway and all its engineering facilities to keep them in good condition. It is usually planned and carried out daily by the maintenance team within the annual minor repair and maintenance quota funds on a monthly (ten-day) basis.
(2) Medium repair project: regular repair and reinforcement of general wear and tear and local damage of highway engineering facilities to restore them to their original state. It is usually planned and implemented by grassroots road maintenance agencies on an annual (seasonal) basis.
(3) Major repair project: periodic comprehensive repair of major damage to highway facilities to fully restore them to the original design standards, or local improvements and individual additions within the original technical level to gradually improve the highway’s traffic capacity. It is usually organized and implemented by grassroots road maintenance agencies or with the help of their superior agencies according to the approved annual project budget.
(4) Improvement projects are large projects that improve the technical level of roads and their engineering facilities in stages and sections due to their inability to meet traffic volume and load requirements, or significantly improve traffic capacity through improvements. It is usually organized and implemented or completed through bidding by regional road maintenance agencies or provincial road maintenance agencies according to the approved plan and design budget. As a manufacturer of asphalt spreaders, we welcome you to visit us.

When using asphalt melting equipment, you need to pay attention to the following points:
1. The power must be cut off during installation and operation to ensure safety.
2. Before starting operation, check whether all components are normal and have no fault prompts. In particular, the inspection of key parts such as the heater part and the conveyor belt device is particularly important.

Stainless steel bitumen melters use bitumen concrete micro-powder machines. Its blade strength is high, the angular velocity of the moving disc is high, and the gap can be adjusted to 0.15mm. Stainless steel bitumen melters are suitable for the production and processing of various polymer bitumen concrete, such as SBS, PE, EVA, etc.
Stainless steel bitumen melters use independently developed special batching tanks, stainless steel bitumen melter force stirring devices, liquid level meter overflow prevention equipment, granular material dosage and equipment, liquid additive automatic addition equipment and other production key points. It ensures the full-position process guarantee for the stainless steel bitumen melter of the bitumen concrete production line. The stainless steel bitumen melter processing stainless steel bitumen melter rate is significantly increased, and the quality of stainless steel bitumen melters is greatly improved.

With reliable performance and stable benchmark quality, Sinoroader slurry sealer is favored by customers and was once in short supply. Sinoroader slurry sealer uses emulsified asphalt, which can reduce the sensitivity of construction temperature and effectively extend the construction time. Sinoroader slurry sealer has fast molding, improves construction speed, shortens road construction time, and reduces the manpower and material resources required for construction. In addition, in terms of energy saving and consumption reduction, Sinoroader slurry sealer can be constructed at room temperature, achieving “0 release” of harmful gases, reducing air pollution, and is very green and environmentally friendly.

From three aspects, emulsion bitumen equipment has good economic performance:
First, energy saving. The kerosene or gasoline content in diluted asphalt can reach 50%, while the emulsion bitumen plant only contains 0-2%. This is a valuable saving behavior in the production and utilization of white fuel. By simply increasing the viscosity standard of asphalt by adding light oil solvent, asphalt can be poured and spread, and it is hoped that the light oil after use can evaporate into the atmosphere.
Second, versatility. There are many application methods for emulsion bitumen plants, and the appropriate method needs to be selected when applying it. The same emulsion can be used for large-scale sealing and can be used for small-scale pit repair work. Because they can be stored in tanks for a long time, they are very easy to use when applied in remote areas.
Third, it is easy to use. The professional spreading of emulsions requires professional equipment, such as spreaders. Small-area emulsion applications can be directly poured and spread by hand, such as small-area pit repair work, crack fillers, etc. Small quantities of cold mixes only require basic equipment.

Asphalt melting equipment is an important road construction tool used to heat asphalt to the appropriate temperature for construction. It can provide reliable solutions and make road construction more convenient. The working principle of this equipment is to heat the asphalt to the appropriate temperature through a heater, and then transport the hot asphalt to the construction site through a conveying system.

No matter the application of emulsified asphalt equipment or other related equipment, in the application of appropriate maintenance work, today we introduce professional technicians to do the following 3 points to effectively improve the utilization rate of asphalt equipment:
1. When the emulsified asphalt plant is out of use for a long time, the liquid in the pipeline and storage tank should be discharged, the lid should be sealed, kept clean, and all moving parts are lubricated. When it is used for the first time and disabled for a long time, the rust of the oil tank should be removed, and the water filter should be cleaned regularly.
2. When the outdoor temperature is lower than -5℃, the emulsified asphalt production equipment shall not store the product without insulation device, and it should be discharged in time to avoid freezing and demulsification of emulsified asphalt.
3. The gap between the stator and the rotor of the emulsified asphalt equipment should be checked regularly. When the machine cannot meet the smaller gap requirements, the stator and rotor should be replaced.

The fine surface is made of stone with a single particle size, which has high wear resistance and anti-slip properties. The construction of the fine surface adopts mechanized construction, which requires less manual labor and has the characteristics of fast construction speed, anti-skid and noise reduction.
The special bonding material for fine surfaces produced by Sinoroader Group has the characteristics of good bonding performance and good durability. The specific construction process is roughly as follows:

● The spreading amount is accurate, and three overlapping asphalt sprayings can be achieved with good uniformity;
● Intelligent control of spreading amount, real-time monitoring of spreading amount and vehicle speed, closed-loop control;
● Full computer touch screen operation, equipped with video monitoring system, the entire work process can be observed at any time;
● Reliable performance, durability and easy operation;

Preparation items for micro-surfacing slurry sealing: materials, construction machinery (micro-surfacing paver) and other auxiliary equipment.
The micro-surface slurry seal requires emulsified asphalt and stone that meet the standards. The metering system of the micro-surfacing paver needs to be calibrated before construction. The production of emulsified asphalt requires asphalt heating tanks, emulsified asphalt production equipment (capable of producing asphalt content greater than or equal to 60%), and emulsified asphalt finished product tanks. In terms of stone, mineral screening machines, loaders, forklifts, etc. are needed to screen out oversized stones.
The tests required include emulsification test, screening test, mixing test and the equipment and technical personnel required to do these tests.

Based on the characteristics of the high-speed hot mixed bitumen melting equipment, the direct heating bitumen melter equipment tank is a researched, environmentally friendly and energy-saving thermal mixed bitumen melting equipment, which can directly coordinate the temperature of the direct heating bitumen melter heating tank and protect the direct heating asphalt melter equipment. Barrel heating tank. The temperature of hot mixed asphalt barrels achieves the appropriate storage temperature.
When the water level in the drum is lower than the temperature of the thermometer, please close the suction valve before the drum pump is shut down to prevent the drum from flowing back in the heater. After the motor has been running for 2 days, the three-way valve opens quickly.

The black anti-static tweezers grinding wheel of the emulsified asphalt equipment does not have a heated collet. Before use, you must add the appropriate amount of diesel and let the black anti-static tweezers circulate for 3 to 5 minutes to generate heat (the temperature after operation is 80 ~100 degrees) Open the stop valve on the oil delivery pipe to drain the diesel engine in the engine. The temperature of the black anti-static tweezers grinding wheel must be around 80 to 100 degrees before the material can be loaded and put into production. If there is a heated collet, the grinding wheel must be heated before starting, and then the material is loaded and put into production.

For the relevant knowledge of modified asphalt equipment, we have more or less introduced it in the above articles. I believe that most users also have some simple understanding of it. Today we also mastered:
In order to meet the different requirements of customers, the configuration and process of the equipment produced by the manufacturers of modified asphalt equipment are diversified. There are fixed production types, mobile types, and imported main machines, but the imported main machines are expensive, so most customers configure domestic pipeline emulsifiers or colloid mills. In terms of the degree of automation, there are fully automatic production and semi-automatic production. Regardless of the form of production, each has its own advantages and disadvantages. What kind of process and configuration is used depends on the annual production volume and the customer’s requirements for equipment, product performance requirements and other factors. I hope that these introductions can help users choose to a certain extent.

Modified asphalt equipment is a widely used asphalt equipment. Now its ultra-high performance has been widely praised by users. However, we must first use the modified asphalt equipment safely to fully demonstrate its performance. So how much do you know about the safe use and operation of modified asphalt equipment? Today, Sinoroader will explain it in detail:
1. Placement: The modified asphalt equipment should be placed on a flat place, and the front axle wheel should be fixed with sleepers and the tires should be dangling to ensure that the machine does not move around during operation.
2. Check regularly whether the mixer blades are deformed and whether the screws are loose.
3. Check whether the running direction of the mixing barrel is consistent with the arrow. If not, please replace the positive and negative poles of the wiring.
4. Before powering on, check for empty vehicle trial operation, check for leakage, and check the idling of the mixing barrel. The normal speed is about 3 times faster when the empty vehicle is full. If the speed is wrong, stop the car for verification.
5. If the asphalt material is stopped for one hour after mixing, clean the mixing barrel, pour in clean water, and clean the mortar. Then drain the water, remember that there must be no water in the bucket to prevent the formula from changing, and even rust on the pages and other links. During use, everyone should pay attention to some small links to avoid unnecessary losses in their work.

There are many types of emulsified asphalt (composition: asphaltene and resin) equipment. Emulsified asphalt (composition: asphaltene and resin) equipment can be divided into intermittent operation type, semi-continuous operation type, and Continuing the three operating types, what is the knowledge about different types of emulsified asphalt equipment?