Zaɓin manyan kayan haɗakar kwalta Manyan manyan hanyoyi suna da ƙaƙƙarfan buƙatu don kayan aikin baƙar fata. Hadawa, shimfidawa, da kuma birgima su ne manyan matakai guda uku na gina titin injuna. Kwalta kankare kayan hadawa kayan aiki ne mai muhimmanci factor a kayyade ci gaba da inganci. Gabaɗaya kayan haɗaɗɗun kayan aikin sun kasu kashi biyu, wato masu ci gaba da ɗan lokaci. Saboda ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun kayan gida na gida, manyan tituna masu daraja ba sa amfani da nau'in abin nadi mai ci gaba kuma suna buƙatar nau'in wucin gadi na tilastawa. Akwai nau'ikan kayan haɗakar kwalta da yawa, tare da hanyoyi daban-daban na haɗawa da kawar da ƙura, da buƙatun rukunin yanar gizo daban-daban.

1.1 Gabaɗaya buƙatun aikin injin
(1) Ya kamata abin da ake fitarwa ya zama ≥200t /h, in ba haka ba zai yi wahala a tsara gine-ginen injiniyoyi da kuma tabbatar da ci gaba da shimfida titin kwalta, wanda a ƙarshe zai yi tasiri ga ingancin ginin gaba ɗaya.
(2) A gradation abun da ke ciki na kwalta cakuda da za a gauraye kamata bi da bukatun na Table D.8 na JTJ032-94 "Takaddun shaida".
(3) Kuskuren da aka yarda da ƙimar man-dutse yana cikin ± 0.3%.
(4) Lokacin hadawa bai kamata ya wuce dakika 35 ba, in ba haka ba kwalta shigar a cikin mahaɗin zai yi asarar da yawa kuma zai iya tsufa.
(5) Dole ne a samar da mai tara ƙura ta biyu; Baƙar Ringelmann na iskar hayaƙi a wurin bututun hayaƙi ba zai wuce matakin 2 ba.
(6) Lokacin da danshi abun ciki na ma'adinai abu ne 5% da fitarwa zafin jiki ne 130 ℃ ~ 160 ℃, da hadawa kayan aiki iya aiki a ta rated yawan aiki.

1.2 Manyan abubuwan da aka gyara
(1) Babban mai ƙonawa yana buƙatar babban rabo na iska zuwa man fetur, daidaitawa mai sauƙi, aiki mai dogara, da ƙananan man fetur.
(2) Ana buƙatar rayuwar ruwa na mahaɗin ba ƙasa da sa'o'i 3000 ba, kuma kayan da aka gama gauraye yakamata su kasance iri ɗaya kuma ba tare da fari ba, rarrabuwa, agglomeration, da sauransu.
(3) Rayuwar sabis na ɓangaren wutar lantarki na busassun bushewa ba kasa da 6000h. Drum na iya yin cikakken amfani da zafi kuma labulen kayan yana da kyau da santsi.
(4) Ana buƙatar allon jijjiga don a rufe shi sosai. Motoci biyu na girgiza suna maye gurbin jijjiga shaft na eccentric na baya. Kowane Layer na ragar allo yana da sauƙin haɗuwa da sauri.
(5) Ana buƙatar tsarin samar da kwalta don a rufe shi da mai mai zafi kuma an sanye shi da na'urar sarrafawa ta atomatik wanda ke nuna yanayin zafi.
(6) Babban na'ura wasan bidiyo ya kamata gabaɗaya yana da jagora, Semi-atomatik da cikakkun hanyoyin sarrafawa (mai sarrafa shirye-shirye). Ana buƙatar kayan aiki da aka shigo da su don samun ayyukan sarrafa kwamfuta na lantarki (watau PLC logic kwamfuta + kwamfuta masana'antu); gwada amfani da cikakken iko ta atomatik lokacin auna /mixing Way.
1.3 Haɗin gwiwar shukar kwalta
Kwalta cakuda hadawa kayan aiki gabaɗaya kunshi wadannan sassa: sanyi kayan grading inji, bel Feeder, bushewa Silinda, tara lif, vibrating allo, zafi tara bin, mahautsini, foda tsarin, An hada da kwalta tsarin samar, lantarki sikelin, jakar kura. mai tarawa da sauran tsarin. Bugu da ƙari, silos ɗin da aka gama, tanderun mai mai zafi, da wuraren dumama kwalta zaɓi ne.

2 Zaɓi da kayan tallafi na kayan aikin taimako na shuka kwalta Lokacin da aka zaɓi na'ura mai haɗawa da injin kwalta bisa ga girman aikin, ci gaban aikin da sauran buƙatu, wuraren dumama kwalta, mai cire ganga, tanderun mai mai zafi da tankin mai ya kamata a lissafta nan da nan. zaba. Idan babban mai ƙonewa na shukar yana amfani da mai mai nauyi ko saura mai a matsayin mai, dole ne a shigar da takamaiman adadin wuraren dumama da tacewa.

3. Sanya injin kwalta
3.1 Zaɓin rukunin yanar gizo
(1) Bisa ka'ida, manyan tsire-tsire masu haɗe-haɗe na kwalta sun mamaye yanki mafi girma, suna da nau'ikan kayan aiki, kuma dole ne su sami takamaiman ƙarfin ajiya don tara dutse. Lokacin zabar wani wuri, ya kamata ya kasance kusa da gadon titin sashin tayin kuma yana kusa da tsakiyar tsakiyar sashin tayin. Har ila yau, ya kamata a yi la'akari da dacewa da ruwa da wutar lantarki. Ya kamata a karɓi jigilar kayayyaki masu dacewa da kayan da aka gama a ciki da waje na tashar hadawa.
(2) Yanayin yanayin wurin ya kamata yanayin wurin ya zama bushe, filin ya zama dan kadan sama, kuma ruwan kasa ya zama ƙasa. Lokacin zayyana da ƙaddamar da tushe na kayan aiki, dole ne ku kuma fahimci yanayin yanayin wurin. Idan yanayin yanayin wurin yana da kyau, ana iya rage farashin ginin ginin kafuwar kayan aiki kuma ana iya guje wa gurɓacewar kayan aiki ta hanyar sasantawa.

(3) Zaɓin wani wuri wanda zai iya ba da cakuda kwalta zuwa saman hanyoyi da yawa da aka haɗa a lokaci guda. A wannan yanayin, ko wurin shigarwa na kayan aiki ya dace ko a'a, hanya mai sauƙi ita ce kwatanta farashi daban-daban ta hanyar canza farashi daban-daban zuwa matsakaicin matsakaicin nisan sufuri na kayan. Tabbatar daga baya.
3.2 Akwai nau'ikan kayan aiki da yawa don shimfida manyan tsire-tsire masu hadewar kwalta, galibi gami da hada manyan injina, wuraren ajiyar kwalta, silos ɗin da aka gama, tanda mai zafi, masu cire ganga, ɗakunan rarraba wutar lantarki, ramuka na USB, bututun kwalta mai Layer biyu. shimfidawa, na'urorin lantarki na motoci Akwai ma'auni, wuraren ajiye motoci don duk injuna da ababen hawa, dakunan gyaran injin, dakunan gwaje-gwaje da yadi na kayan ƙayyadaddun dutse daban-daban; bayan an fara ginin, fiye da nau'ikan kayan abinci iri-iri da gamayya za su shiga su fita daga masana'antar hadawa. Wannan ya kamata a tsara shi gabaɗaya kuma a hankali, in ba haka ba zai tsoma baki sosai tare da tsarin gini na yau da kullun.
3.3 Shigarwa
3.3.1 Shirye-shirye kafin shigarwa
(1) Kafin a kai duk kayan aikin taimako da cikakkun kayan aikin haɗakar kwalta zuwa wurin, yana da mahimmanci musamman a zana hoton matsayin juna na manyan majalisu da tushe. A lokacin shigarwa, yana da mahimmanci musamman don tabbatar da cewa crane ya yi nasara a wurin a cikin ɗaga ɗaya. In ba haka ba, za a sanya crane akan wurin sau da yawa. Daukewa da jigilar kayan aiki zai haifar da ƙarin haɓakar farashin canji.
(2) Wurin shigarwa ya kamata ya dace da bukatun kuma ya cimma "haɗi guda uku da matakin ɗaya".
(3) Shirya ƙwararrun ƙungiyar shigarwa don shiga wurin ginin.
3.3.2 Kayan aiki da ake buƙata don shigarwa: 1 motar gudanarwa (don lamba da sayan lokaci), 1 35t da 50t crane kowanne, 1 30m igiya, 1 10m telescopic tsani, crowbar, sledgehammer, Common kayan aikin kamar hannun saws, lantarki drills, grinders , Waya crimping pliers, daban-daban wrenches, aminci bel, matakan, da kuma ZL50 loader duk suna samuwa.
3.3.3 Babban jerin shigarwa shine kayan taimako na kwalta ( tukunyar jirgi ) → hadawa gini → bushewa → injin foda → tarawar lif jakar kura mai tarawa → hakar sanyi → rarrabawa gabaɗaya → Kammala sito na samfur → tsakiyar kulawa → wiring
3.3.4 Sauran ayyuka Lokacin aikin ginin kwalta musamman lokacin bazara ne. Don tabbatar da daidaiton kayan aikin lantarki kamar ma'aunin lantarki, sandunan walƙiya, masu kamawa da sauran na'urorin kariya na walƙiya ana buƙatar shigar da su.

4 Cikakken ƙaddamar da injin kwalta
4.1 Sharuɗɗa don ƙaddamarwa da matakan samar da gwaji
(1) Wutar lantarki ta al'ada ce.
(2) Ma'aikatan samarwa da kulawa da kayan aiki cikakke sun shiga wurin.
(3) A lissafta adadin man da ake amfani da shi a kowane bangare na tashar hadawa, da kuma shirya man shafawa iri-iri.
(4) Abubuwan da aka tanada na albarkatun kasa daban-daban don samar da cakuda kwalta sun isa kuma sun dace da ƙayyadaddun bayanai.
(5) Gwajin gwaje-gwajen gwaje-gwaje da kayan aikin bincike na najasa da ake buƙata don karɓar kayan aiki akan-site (yafi koma zuwa ga gwajin Marshall a cikin dakin gwaje-gwaje, saurin yanke hukunci na rabon mai-dutse, ma'aunin zafi da sanyio, sieve rami zagaye, da sauransu).
(6) Sashin gwaji inda aka sanya 3000t na kayan da aka gama.
(7) 40 20kg nauyi, jimlar 800kg, ana amfani da lantarki sikelin debugging.