Isingeniso somkhiqizo
I
imishini yebitumen eguquliweilungele ukuxuba i-bitumen eyisisekelo, i-SBS kanye nezithasiselo ezingeni lokushisa elithile, futhi ikhiqize i-bitumen eguquliwe ye-polymer yekhwalithi ephezulu ngokuvuvukala, ukugaya, ukujova, njll. Ngokusebenza kahle okuphezulu nokuthembeka okuphezulu, ukubonisa okunembile, ukusebenza okulula nokugcinwa, njll. Ubuchwepheshe bokucutshungulwa kwempahla yetiyela eguquliwe bufaneleka ngokukhethekile ukucubungula ukuguqulwa kwe-SBS modifier, futhi ifakwe ubuchwepheshe bokuzinza bobunikazi bokuxazulula inkinga yokuhlukaniswa kwebitumen eguquliwe. Ukwamukela imodi yokulawula ehlanganisa isikhombimsebenzisi somshini womuntu kanye ne-PLC, yonke inqubo yokukhiqiza ingaboniswa ngokubukeka, ukulawula okuphakathi kuyabonakala, futhi ukusebenza kulula. Izingxenye ezibalulekile zikhethwa emikhiqizweni ephuma kwamanye amazwe noma emikhiqizweni emihle kakhulu yasekhaya, okuthuthukisa kakhulu ukuthembeka kokusebenza kwemishini. Ingasetshenziswa ngokuhambisana nokugcinwa kwebitumen,
isitshalo sokuxuba i-asphaltimishini, njll.
Ukwakhiwa kwemishini
1. Isistimu yokushisa eqhubekayo
Amandla okushisa emishini anikezwa ngokuyinhloko isithando sokushisa samafutha, phakathi kwawo umshini wokushisa ungumkhiqizo wase-Italy, futhi lonke uhlelo lokushisa luthatha ukulawulwa okuzenzakalelayo, ukuvinjelwa kokuphepha, i-alamu yephutha nokunye.
2. Uhlelo lokulinganisa
Uhlelo lwemitha lokulungisa (i-SBS) luqedwa ngenqubo yokuchotshozwa, ukuphakamisa, ukulinganisa, nokusabalalisa. Ibitumen ye-matrix ithatha i-flowmeter ye-turbine ekhiqizwa uhlobo lwasekhaya olwaziwayo, futhi iyasethwa, ifakwe amamitha, futhi ilawulwa yi-PLC. Inezinzuzo zokusebenza okulula nokulungisa iphutha, ukulinganisa okuzinzile nokusebenza okuthembekile.
3. Uhlelo oluguquliwe
Isistimu yebitumen eguquliwe iyingxenye eyinhloko yemishini. Ikakhulukazi iqukethe izigayo ezimbili ezisebenza kahle kakhulu, amathange amabili avuvukalayo, kanye namathangi okufukamela amathathu, axhunywe enqubweni yokugeleza eqhubekayo ngochungechunge lwamavalvu womoya namapayipi.
Isigayo sithatha isigayo esisebenza ngesivinini esiphezulu sokugunda i-homogenizing. Lapho i-SBS idlula emgodini wokugaya, isivele yagunda okukodwa kanye nokugaya okubili, okwandisa kakhulu isikhathi sokugaya endaweni elinganiselwe yokugaya kanye nesikhathi. Amathuba okusika, okugqamisa umphumela wokuhlakazeka, ngaleyo ndlela kuqinisekisa ukucoleka kokugaya, ukufana nokuzinza, nokuthuthukisa ukuthembeka kwekhwalithi yomkhiqizo.
4. Uhlelo Lokulawula
Ukusebenza kwayo yonke isethi yemishini yamukela ukucushwa kokulawulwa kwezimboni kanye nesistimu yokulawula okuzenzakalelayo kwesikrini somshini womuntu, ongakwazi ukwenza umsebenzi, ukuqapha kwesikhathi sangempela, ukusetha ipharamitha, i-alamu yephutha, njll yayo yonke inqubo yokukhiqiza. Imishini kulula ukuyisebenzisa, izinzile ekusebenzeni, iphephile futhi inokwethenjelwa.
Izinzuzo zobuchwepheshe:
1. Ukutshalwa kwezimali kokokusebenza kuncane kakhulu, futhi izindleko zokutshalwa kwezimali zezisetshenziswa zehlile zisuka ngaphezu kwezigidi ezimbalwa zamayuan zaya kumakhulu ezinkulungwane zamayuan, okwehlisa kakhulu umkhawulo wokutshalwa kwezimali kanye nengcuphe yokutshala imali.
2. Isetshenziswa kabanzi kubitumen, futhi itiyela ehlukahlukene yasekhaya ingasetshenziswa njengesisekelo sebitumen ukuze kucutshungulwe futhi kukhiqizwe.
3. Imishini inamandla futhi ingasetshenziswa hhayi kuphela ekukhiqizeni i-bitumen eguquliwe ye-SBS, kodwa futhi nasekukhiqizeni i-bitumen eguquliwe ye-rubber powder kanye nezinye i-bitumen ephezulu ye-viscosity modified.
4. Ukusebenza okulula kanye nezindleko zokuphatha eziphansi. Lolu chungechunge lwemishini alunazo izidingo zobuchwepheshe eziphezulu kubaqhubi. Ngemuva kwezinsuku ezingu-5-10 zokuqeqeshwa kwezobuchwepheshe yinkampani yethu, ukukhiqizwa nokuphathwa kwebitumen okuguquliwe kungasebenza ngokuzimela.
5. Ukusetshenziswa kwamandla okuphansi kanye nesivinini sokushisa esisheshayo. Umthamo ofakiwe ophelele womshini owodwa walolu chungechunge lwemishini ungaphansi kuka-60kw, futhi ukusetshenziswa kwamandla kwemishini kuphansi. Ngesikhathi esifanayo, ngenxa yokusetshenziswa kobuchwepheshe obungagayi, i-rubber powder noma izinhlayiya ze-SBS akudingeki ukuba zishiswe lapho zifinyelela usayizi wezinhlayiyana ezithile. Isistimu yokushisa kanye nesistimu yokulondoloza ukushisa eklanyelwe imishini inciphisa kakhulu ukusetshenziswa kwamandla okukhiqiza, ngaleyo ndlela kunciphisa izindleko zokukhiqiza ezingeni eliphansi kakhulu.
6. Qedela imisebenzi. Izingxenye eziyinhloko zemishini zihlanganisa: uhlelo oluyisisekelo lokuphakelayo lwebitumen oluxhunywe kuthangi lokukhiqiza itiyela eliguquliwe, idivayisi yokushisa, idivayisi yokufudumeza, isistimu yebitumen, idivayisi yokulondoloza ukushisa, idivayisi yokwengeza ukuqina, idivayisi eshukumisayo, izinhlelo zokukhishwa komkhiqizo ophelile, amasistimu ohlaka kanye nezinhlelo zokusabalalisa amandla. , njll. Idivaysi eqinile yokudla okuzenzakalelayo, idivayisi enesisindo kanye nesistimu yokulawula okuzenzakalelayo ingakhethwa ngokuvumelana nezidingo zomsebenzisi.
7. Inkomba yokusebenza komkhiqizo muhle kakhulu. Lo mshini ungakhiqiza i-bitumen yerabha, i-bitumen eguquliwe ye-SBS ehlukahlukene kanye ne-PE modified bitumen ngesikhathi esisodwa.
8. Ukusebenza okuzinzile kanye namaphutha amancane. Lolu chungechunge lwemishini lufakwe izinhlelo zokufudumeza ezimbili ezizimele. Ngisho noma omunye wabo ehluleka, omunye angasekela ukukhiqizwa kwemishini, ukugwema ngokuphumelelayo ukubambezeleka kokwakhiwa ngenxa yokwehluleka kwemishini.
9. Umshini ozimela wodwa unganyakaziswa. Imishini emele yodwa ingenziwa iselula ngokuya ngezidingo zomsebenzisi, okwenza kube lula ukuyifaka, ukuhlakaza nokuphakamisa imishini.
Ukusebenza kwesisetshenziswa:
1. Ukuthatha umthamo wokukhiqiza amathani angama-20 ngehora njengesibonelo se-bitumenequipment eguquliwe, amandla enjini yokugaya i-colloid angama-55KW kuphela, futhi amandla omshini wonke angama-103KW kuphela. Uma kuqhathaniswa nemodeli efanayo yokukhipha, i-bitumen eguquliwe igaywe ngempumelelo ngesikhathi esisodwa, futhi ukusetshenziswa kwamandla ngehora cishe kungaphansi kwe-Can 100-160;
2. Imishini yebitumen eguquliwe yamukela inqubo yokukhiqiza yokuhlambulula i-bitumen ye-SBS egxilile ngemva kokugaya isikhathi esisodwa, okungasindisa kakhulu izindleko zokushisisa ze-bitumen yesisekelo.
3. Kokubili ithangi lokukhiqiza kanye nethangi lebitumen elilungisiwe eliqediwe lifakwe izixube zejubane eliphezulu ezenziwe ngokwezifiso ezinomsebenzi oqinile wokugunda, ezingenayo kuphela imisebenzi yokuthuthukiswa nokugcinwa, kodwa futhi zingakhiqiza amaqoqo amancane e-bitumen eguquliwe ye-SBS phakathi kuka-3. -Amahora angu-8 ngaphandle kokushisa yonke imishini ebekiwe, ithangi lomkhiqizo eliqediwe kuphela noma ithangi lokukhiqiza lingashiswa, elingasindisa kakhulu ukusetshenziswa kukaphethiloli.
4. Ithangi lokukhiqiza, ithangi lomkhiqizo webitumen eliguquliwe kanye nesistimu yokushisisa yamapayipi konke kuhambisana nokulawula okuzimele, okugwema ukungalungi okuningi kwamanye amamodeli aklanyelwe uchungechunge ukushisa amathangi angenalutho, akugcini nje ukusindisa ukusetshenziswa kukaphethiloli, kodwa futhi kusiza ukuvikela imishini yebitumen eguquliwe futhi imikhiqizo.
5. I-bitumen eklanyelwe ngokukhethekile futhi ekhiqizwa ithangi lokushisa i-bitumen isebenzisa uwoyela odlulisa ukushisa namapayipi we-flue ukushisa itiyela ngesikhathi esifanayo, futhi izinga lokusebenzisa amandla okushisa lifinyelela ngaphezu kwama-92%, ukonga uphethiloli.
6. Ifakwe idivayisi yokuhlanza ipayipi, i
imishini yebitumen eguquliweayidingi ukushisisa kusenesikhathi isikhathi eside njalo uma iqalwa, yonga uphethiloli.
Izinhlobo zebitumen eguquliwe ezingakhiqizwa lolu chungechunge lwemishini
1. Itiyela yerabha ehlangabezana nezimfuneko ze-ASTM D6114M-09 (Ukucaciswa Okujwayelekile kwe-bitumen-Rubber Binder) e-United States
2. I-bitumen elungisiwe ye-SBS ehlangabezana nezinga le-JTG F40-2004 Lomnyango Wezokuxhumana, izinga le-American ASTM D5976-96 kanye nezinga le-AASHTO laseMelika
3. Ibitumen eguquliwe ye-SBS ihlangabezana nezimfuneko ze-PG76-22
4. Ibitumen eguquliwe ene-viscosity ephezulu ihlangabezana nezimfuneko ze-OGFC (i-viscosity ku-60°C > 105 Pa·S)
5. Ibitumen eguquliwe ene-viscosity ephezulu kanye ne-high-elasticity ifanele isendlalelo esimunca ukucindezeleka kwe-Strata
6. Ibitumen yedwala, itiyela lechibi, i-PE ne-EVA eguquliwe yebitumen (ukuhlukaniswa kukhona, kudinga ukuxutshwa futhi kusetshenziswe manje)
Ukuphawula: Ngaphezu kwezidingo zemishini, ukukhiqizwa kwebitumen eguquliwe ye-SBS yohlobo 3, 4, no-5 kungase futhi kube nezimfuneko eziphakeme zebitumen eyisisekelo, futhi umsebenzisi udinga ukuhlinzeka ngebhitumene yesisekelo kuqala. Inkampani yethu izoqinisekisa ukuthi i-bitumen eyisisekelo imfanele yini umsebenzisi. Ibitumen eyisisekelo enikeziwe inikeza ukwesekwa kobuchwepheshe okufana nefomula nenqubo yokukhiqiza.